FORMULA DESIGN & DEVELOPMENT

FORMULA STUDENT
SUPRA SAE PROGRAM

Design, build, and race a small formula-style car — from concept through fabrication to real track testing. Internship cum training program. 100% offline.

Days Intensive

Modules

15+15

Design + Build

100%

Offline

pages.razorpay.com/supra2026

Program Overview

🏎️

What Is SUPRA?

Formula Student (SUPRA SAE) is an international motorsport engineering competition. Teams design, build, and race a small formula-style car — tested in events like acceleration, skidpad, autocross & endurance.

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Program Format

15 days of Design, Simulation & Analysis + 15 days of Fabrication, Assembly & Testing. 100% offline, fully hands-on workshop environment.

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Tools & Skills

CAD (3D modelling), CAE/FEA, vehicle dynamics analysis, CFD introduction, welding, machining, data acquisition, ECU basics, and real track testing.

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Final Outcome

Complete Formula vehicle build in a team — from concept design through fabrication to track testing. Final evaluation & program certification included.

30-Day Program Structure

PHASE 1 · DAYS 1–15

Design, Simulation & Analysis

PHASE 2 · DAYS 16–30

Fabrication, Assembly & Testing

Phase 1 Covers

SUPRA rulebook & vehicle architecture, vehicle dynamics, full CAD modelling, chassis & suspension design, steering & braking, powertrain, aerodynamics, and CAE/FEA structural simulation.

Phase 2 Covers

Electrical systems & wiring harness, sensors & ECU basics, cutting/welding/machining, subsystem integration & assembly, static & track testing, costing, documentation, and team project execution.

Training Modules

Intro to Formula Student

SUPRA rulebook & design objectives
Vehicle architecture & team workflow

Vehicle Dynamics

Tire mechanics, load transfer & weight distribution
Suspension geometry & handling characteristics

CAD & Product Development

3D full-vehicle modelling
DFM, DFA & assembly design workflow

Chassis Design

Spaceframe design & material optimization
Torsional rigidity & driver ergonomics

Suspension System

Double wishbone geometry
Camber/caster/toe, roll center & spring-damper

Steering System

Ackermann geometry & steering ratio
Rack & pinion integration & feedback control

Braking System

Brake force distribution & master cylinder
Pedal box design & safety redundancy

Powertrain System

Engine/motor selection & transmission
Differential, drivetrain & cooling basics

Aerodynamics

Drag & downforce fundamentals
Aero package (wings, diffuser) & CFD intro

CAE & Simulation

FEA structural analysis & suspension simulation
Load cases, validation & optimization

Electrical & Data Systems

Wiring harness & sensors
ECU basics & telemetry systems

Manufacturing & Fabrication

Cutting, bending, welding & machining
Material handling & workshop safety

Assembly & Integration

Subsystem integration & alignment setup
Quality checks & troubleshooting

Testing & Validation

Static tests: brake, tilt, noise
Track testing & performance tuning

Costing & Documentation

Cost report & design report preparation
Technical presentation & judges Q&A prep

Team Management

Task allocation, timelines & leadership
Real-world project workflow & industry practices

Final Project & Outcomes

🏁 Final Project — Complete SUPRA Vehicle Build (Team-Based). Participants work in teams to take a SUPRA car from concept design → CAD modelling → CAE simulation → fabrication → assembly → track testing. Final evaluation by program mentors with certification upon successful completion.

Design a complete Formula Student car — chassis, suspension, steering, braking, powertrain & aero.

Run CAD models and CAE simulations to validate structural integrity and vehicle dynamics.

Fabricate and assemble real vehicle components using welding, machining & integration techniques.

Conduct static & dynamic testing including brake test, tilt test & track performance validation.

Prepare SUPRA-standard documentation: cost report, design report & technical presentation.

Work effectively in a motorsport engineering team with real project timelines and deliverables.

Who Should Apply?

❤️

Genuine Interest

Passion for motorsport engineering, Formula Student, and vehicle design.

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Career Focus

Pursuing a career in automotive/motorsport design, dynamics, or fabrication.

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Basic Knowledge

Foundational engineering understanding. No deep prior experience required.

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Full Commitment

Attend all 30 days and actively engage in every design and workshop session.

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Communication

Sufficient proficiency in the language of instruction for class participation.

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Tech Access

Computer with internet access for course materials and digital resources.

Terms & Conditions

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Program Schedule30-day program. Participants must attend all sessions, workshops, and scheduled activities.

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Code of ConductProfessional and respectful behavior at all times. Discrimination or harassment results in immediate dismissal.

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ConfidentialityAll proprietary or sensitive information shared during the program must remain strictly confidential.

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Termination & FeesOrganizers may terminate participation for misconduct. Fees are non-refundable in all cases.

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AmendmentsOrganizers may modify the schedule, content, or terms at any time. Participants will be notified in advance.

FORMULA STUDENTSUPRA SAE PROGRAM