BAJA BUGGY DESIGN & FABRICATION

INTERNSHIP CUM
TRAINING PROGRAM

End-to-end Baja Buggy (ATV) development — chassis design, suspension, powertrain, electrical systems, fabrication, and real-world testing. ATV / Off-Road Engineering.

Days Intensive

Modules

15+15

Design + Fab

100%

Offline / Hands-on

pages.razorpay.com/bajabuggy2026

Program Overview

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Program Focus

End-to-end Baja Buggy (ATV) development: chassis design, suspension, powertrain, electrical systems, fabrication, and real-world testing.

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Hands-On Learning

15 days of Design & Dynamics training + 15 days of Fabrication, Validation & Testing. Real workshop, real tools, real builds.

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What You Build

A fully functional All-Terrain Vehicle prototype — designed, analyzed, fabricated, and validated by participants under expert guidance.

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Tools Covered

CAD (Computer-Aided Design), CAE (Computer-Aided Engineering), mathematical modeling, welding, machining, and dynamic simulation.

30-Day Program Structure

PHASE 1 · DAYS 1–15

Design & Dynamics Training

PHASE 2 · DAYS 16–30

Fabrication, Validation & Testing

Phase 1 Covers

Introduction to ATVs & safety standards, chassis design & frame construction, suspension analysis & tuning, steering geometry & handling, braking systems, powertrain & drive systems, tires & traction management, CAD modelling & CAE simulation, mathematical modelling, dynamic analysis & performance evaluation.

Phase 2 Covers

Welding techniques, machining & assembly, electrical systems wiring & integration, battery selection & management, lighting & auxiliary systems, subsystem integration & full assembly, physical testing & performance validation, customization, off-road terrain simulation, final prototype demonstration & review.

Training Modules

Introduction to ATVs

History & evolution of ATVs
Types and applications
Safety considerations & regulations

Chassis Design & Construction

Fundamentals of chassis design
Material selection & tubular frame construction
Integration of chassis subsystems

Suspension System Design

Suspension types for off-road vehicles
Spring/damper selection & tuning
Impact of suspension geometry on dynamics

Steering & Handling

Steering components & Ackerman principle
Handling characteristics of ATVs
Tuning steering response for performance

Braking Systems

Disc & drum brake systems
Hydraulic braking system design
Brake force distribution & efficiency

Powertrain & Transmission

Engine selection & considerations
Transmission options, gear ratios & drive systems
Power delivery & torque characteristics

Tires & Wheels

Tire selection for off-road applications
Tread patterns, sizes & wheel design
Tire pressure & traction management

Electrical Systems

Wiring & electrical system design
Lighting, auxiliary systems & battery management
Integration of electrical components

Dynamic Analysis & Simulation

Modelling & simulation techniques for ATVs
Handling characteristics & stability analysis
Off-road terrain simulation & optimization

Fabrication Techniques

Welding & machining of ATV components
Full subsystem integration & assembly
Physical testing, validation & customization

Learning Outcomes

Design & construct an ATV chassis considering materials, structural integrity & weight optimization.

Analyze and design suspension systems for optimal off-road performance.

Design steering systems for precise handling and optimize braking for safety.

Select powertrain components and optimize transmission for different ATV applications.

Design and integrate electrical systems including wiring, lighting & battery management.

Perform dynamic simulations, validate designs, and conduct real physical prototype testing.

Who Should Apply?

❤️

Genuine Interest

Passion and curiosity for off-road vehicles, ATV engineering, and motorsport.

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Career Focus

Actively pursuing a career in automotive design, fabrication, or vehicle dynamics.

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Basic Knowledge

Foundational understanding of engineering. No deep prior experience required.

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Full Commitment

Attend all 30 days and actively engage in every design and workshop session.

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Communication

Sufficient proficiency in the language of instruction for class participation.

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Tech Access

A computer/device with internet access for course materials and digital resources.

Terms & Conditions

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Program Schedule30-day program. Participants must attend all sessions, workshops, and scheduled activities.

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Code of ConductProfessional and respectful behavior at all times. Discrimination or harassment results in immediate dismissal.

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ConfidentialityAll proprietary or sensitive information shared during the program must remain strictly confidential.

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Termination & FeesOrganizers may terminate participation for misconduct. Fees are non-refundable in all cases.

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AmendmentsOrganizers may modify the schedule, content, or terms at any time. Participants will be notified in advance.

INTERNSHIP CUMTRAINING PROGRAM